Large-Format Plastic Forming

Thermoforming heats a plastic sheet until pliable, then forms it over a mold using vacuum or pressure. It is ideal for large thin-wall parts, packaging trays, enclosure covers, and point-of-sale displays where injection molding tooling would be prohibitively expensive.

Tooling is typically aluminium or composite, keeping startup costs low. New mold lead time is 1–2 weeks including tooling and first sample confirmation. Production lead time after mold approval is typically 2–4 weeks to allow for material procurement and scheduling.

Quality Inspection: We apply a sampling approach scaled to order volume. Prototypes and small batches (≤5 pcs) receive 100% inspection. For medium runs we typically sample ~5% of the order. For very large production runs, a statistically representative sample is selected — ensuring meaningful coverage without delaying delivery.
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Large Parts

Form parts up to 2,400 mm — impossible and cost-prohibitive in injection molding.

Low Tooling Cost

Aluminium molds cost significantly less than injection mold steel tooling.

Material Variety

Clear, coloured, textured, and specialty sheets in a wide range of polymers.

Quick Reference

Tooling Lead Time1–2 weeks (incl. sample confirmation)
Production Lead Time2–4 weeks after mold approval
Part SizeUp to 2,400 × 1,200 mm
Sheet Thickness0.5–12 mm
Tolerances±0.5 mm
MaterialsABS, PETG, PC, HDPE, PVC
ToolingAluminium / composite

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